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TPS63020 Buck-Boost Flashlight Driver 17mm Mk 1.2

author: schizobovine
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4 layer board of 0.67 x 0.67 inches (17.0 x 17.0 mm)
Uploaded: January 20, 2019
Shared: January 20, 2019
Total Price: $4.40

TPS63020 based buck-boost LED driver in 17mm / 4 layers, with 1.27mm ISP pogo header on bottom side for in-flashlight programming.

Bill of Materials (BOM)

U1 TPS63020DSJR
U2 ATTINY13A-MMU
U3 INA190A1IRSWR [1]
U4 TLV70025DCKR [2]
C1 100nF 0402
C2 22uF 16V 0805
C3 1uF 0402
C4 47uF 25V 1206
C5 1nF 0402
C6 1uF 0402
C7 1uF 0402
R2 13mOhm 1206 [3]
R3 6.8K 0402
R4 4.7K 0402
R5 19.1K 0402

1) Make sure to get the A1 version, as others have different gain which changes the power output.
2) Any 2-3V LDO should do.
3) Current sense resistor, 13mOhm is for about 1.5A out.

Rsense = 0.5V / (Iout * gain) = 0.5V / (Iout * 25)

Iout (mA) Rsense (mOhm)
1000 20
1500 13
2000 10

TPS63020 based buck-boost LED driver in 17mm / 4 layers, with 1.27mm ISP pogo header on bottom side for in-flashlight programming.

Bill of Materials (BOM)

U1 TPS63020DSJR
U2 ATTINY13A-MMU
U3 INA190A1IRSWR [1]
U4 TLV70025DCKR [2]
C1 100nF 0402
C2 22uF 16V 0805
C3 1uF 0402
C4 47uF 25V 1206
C5 1nF 0402
C6 1uF 0402
C7 1uF 0402
R2 13mOhm 1206 [3]
R3 6.8K 0402
R4 4.7K 0402
R5 19.1K 0402

1) Make sure to get the A1 version, as others have different gain which changes the power output.
2) Any 2-3V LDO should do.
3) Current sense resistor, 13mOhm is for about 1.5A out.

Rsense = 0.5V / (Iout * gain) = 0.5V / (Iout * 25)

Iout (mA) Rsense (mOhm)
1000 20
1500 13
2000 10
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      Since this is a project designed by a community member, it may contain design errors that prevent it from working as intended. OSH Park cannot place any guarantees about the functionality or correctness of the design.
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