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RocketMan1092's 3D printed Tricopter headlight

author: Cereal_Killer
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2 layer board of 1.52 x 1.02 inches (38.5 x 25.8 mm)
Uploaded: April 12, 2015
Shared: April 12, 2015
Total Price: $7.70

Headlight unit for special version of 3D printed tricopter, uses CARLCO 20mm TIR optic in holder, that gives you lots of choices of beam pattern to suite your flying needs; from spot light “tight” beams of light to a wide diffused even “wall of light” and even an oval beam option optimized for fast forward flight [when orientated vertically].

  • JR style servo plug
  • Utilizes separate MCPCB for heat wicking from LED
  • Simple jumper to select power source (JP1)
  • Current selectable also via jumper (JP2), either 350 or 700mAh
  • Cree XM-L2 makes 110 or 350Lm (depending on current)

Can be controlled one of three ways

  • On anytime 5V is applied (JP1 closed)
  • Switched by enable signal (pulled up) from controller, separate 5v source can be constantly supplied (like from BEC), this removes the load from the FC / MCU pin used for remote control (JP1 open)
  • PWM’d for brightness control. This requires additional coding and a spare HW PWM pin (JP1 open)

Note tho 700mAh is VERY LOW power for an XM-L2 because there is no physical heatsink it’s highly advised to use a DIRECT THERMAL PATHWAY MCPCB such as a SinkPAD. On top of the DTP for heat a Copper MCPCB will provide a decent bit of mass to more effectively disperse heat into the air. A copper MCPCB should also be reflowed directly to the via matrix for both better heat transfer and a more secure mount for the LED / optic.

Headlight unit for special version of 3D printed tricopter, uses CARLCO 20mm TIR optic in holder, that gives you lots of choices of beam pattern to suite your flying needs; from spot light “tight” beams of light to a wide diffused even “wall of light” and even an oval beam option optimized for fast forward flight [when orientated vertically].

  • JR style servo plug
  • Utilizes separate MCPCB for heat wicking from LED
  • Simple jumper to select power source (JP1)
  • Current selectable also via jumper (JP2), either 350 or 700mAh
  • Cree XM-L2 makes 110 or 350Lm (depending on current)

Can be controlled one of three ways

  • On anytime 5V is applied (JP1 closed)
  • Switched by enable signal (pulled up) from controller, separate 5v source can be constantly supplied (like from BEC), this removes the load from the FC / MCU pin used for remote control (JP1 open)
  • PWM’d for brightness control. This requires additional coding and a spare HW PWM pin (JP1 open)

Note tho 700mAh is VERY LOW power for an XM-L2 because there is no physical heatsink it’s highly advised to use a DIRECT THERMAL PATHWAY MCPCB such as a SinkPAD. On top of the DTP for heat a Copper MCPCB will provide a decent bit of mass to more effectively disperse heat into the air. A copper MCPCB should also be reflowed directly to the via matrix for both better heat transfer and a more secure mount for the LED / optic.

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      Since this is a project designed by a community member, it may contain design errors that prevent it from working as intended. OSH Park cannot place any guarantees about the functionality or correctness of the design.
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