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DMG ProSound PAK

author: kamicane
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2 layer board of 1.95 x 0.63 inches (49.5 x 16.0 mm)
Uploaded: May 20, 2022
Shared: July 06, 2022
Total Price: $6.10

View project on Github

A replacement headphone jack + mono amplifier for the DMG.

An updated version of this board is available on GitHub.

I designed this to have an easy replacement for the aging headphone jacks.

Feed L + R directly from the volume potentiometer, connect GND, VCC, the speaker.

You can connect VCC either from the battery (after switch) or regulated power.

Adjust the trimpot to reduce the power draw (and max volume) of the amplifier.

Picture of installation.

BOM

  • AMP: Diodes Incorporated PAM8302AADCR
  • JACK: CUI Devices SJ1-3515-SMT-TR or XKB Connectivity PJ-3655-SMT
  • TRIMPOT: 10kΩ HDK VG039NSNXTB103 or BOURNS TC33X-2-103E
  • L1, L2: Ferrite bead 0805
  • C1, C2, C5: 1µf 0805
  • C3, C4: 220pf 0805
  • R1, R2: 220Ω 0805
  • R3, R4: 100Ω 0805
  • R5: 10kΩ 0805

Notes

The headphone jack outer diameter is a bit smaller than the original. A 3d printed part should be added to close the space left behind.

A replacement headphone jack + mono amplifier for the DMG.

An updated version of this board is available on GitHub.

I designed this to have an easy replacement for the aging headphone jacks.

Feed L + R directly from the volume potentiometer, connect GND, VCC, the speaker.

You can connect VCC either from the battery (after switch) or regulated power.

Adjust the trimpot to reduce the power draw (and max volume) of the amplifier.

Picture of installation.

BOM

  • AMP: Diodes Incorporated PAM8302AADCR
  • JACK: CUI Devices SJ1-3515-SMT-TR or XKB Connectivity PJ-3655-SMT
  • TRIMPOT: 10kΩ HDK VG039NSNXTB103 or BOURNS TC33X-2-103E
  • L1, L2: Ferrite bead 0805
  • C1, C2, C5: 1µf 0805
  • C3, C4: 220pf 0805
  • R1, R2: 220Ω 0805
  • R3, R4: 100Ω 0805
  • R5: 10kΩ 0805

Notes

The headphone jack outer diameter is a bit smaller than the original. A 3d printed part should be added to close the space left behind.

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      Since this is a project designed by a community member, it may contain design errors that prevent it from working as intended. OSH Park cannot place any guarantees about the functionality or correctness of the design.
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